The rod mill performs best when making products having a top size of 4 mesh to 16 mesh operating in open circuit, or as fine as 35 mesh operating in closed circuit with a screen or other sizing device. The rod mill accepts feed ore as coarse as 1 1/2" top size although better performance is obtained by restricting ore feed size to 3/4".Rod mill is the common grinding equipment in mineral processing plants. ... The article introduces the difference between wet ball mill and dry ball mill in structure, working principle, machine features and application conditions. ... The article introduces the characteristics of open-circuit grinding and closed-circuit grinding methods, gives ...

Closed Circuit Grinding VS Open Circuit Grinding. Mar 17, 2017 The simplest grinding circuit consists of a ball or rod mill in closed circuit with a classifier; the flow sheet is shown in Fig 25 and the actual layout in Fig 9 This singlestage circuit is chiefly employed for coarse grinding when a product finerBond/Rowland rod mill ball mill model. This is a rod mill feeding a ball mill model that estimates the specific energy consumption (E RM and E BM) using the Rowland interpretation of the classical Bond work index equation including Rowland efficiency factors.. There are two varieties of this model, one based on feed generated by closed-circuit crushing and other based on feed generated by open ...

AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill/ball mill circuit. A diagram of types of AG/SAG ...Double helical feeders used in closed-circuit with classifiers; Spout feeders preferred when using a closed-circuit with classifying cyclones. Cyclones are typically installed above the mill and thus the cyclone underflow is fed to the mill by gravity. ... Ball Mill Rod Mill Autogenous Mill; Length: Diameter Ratio: 1.4 to 1.8: 0.5 to 3.5: 0.25 ...

Therefore, the rod mill has the ability to control the particle size and can be used as open-circuit grinding equipment. Although the ball mill does not have the ability to control the particle size itself, it can control the particle size with the help of the classifying equipment.If rods are used instead of steel balls, the mill is referred to as a 'rod mill'. Closed-Circuit or Open-Circuit. Ball mills may operate in a closed-circuit, or open-circuit. Closed circuits return a certain amount of the ball mill's output back to the ball mill for further size reduction.

What is claimed is: 1. A method for maintaining optimum throughput in a grinding circuit including a rod mill to which is fed fresh ore and water and operating in open circuit, and a ball mill operating in a closed circuit with a cluster of hydrocyclone classifiers, both mills discharging into a common pump box wherein the mill discharges are further diluted with water and fed to said ...PATTERSON Continuous Ball, Tube and Rod Mills are designed for open or closed circuit grinding under the most severe and exacting applications. By proper selection of linings and grinding media, these mills may be used for practically all-metallic and non-metallic minerals, for the production of metal powders and for processing an infinite ...

The plant uses three stage crushing, and conventional rod and ball mills with a flotation and dewatering circuit to produce a copper /gold concentrate. When the mine is up-and-running, it mine moves 80,000-90,000 tonnes of material per day, the mill has a capacity to process 17,800 to 22,000 tonnes per day (tpd) of ore depending on hardness.grinding using ball mill and rod mill in a closed circuit . grinding using ball mill and rod mill in a closed circuit A combination of rod mill and ball mills are then used if the ore must be ground below 325 mesh (45 m) Instead of grinding the ore dry, slurry is used as feed for rod or ball mills, to avoid dusting Oversize and undersize materials are separated using a screen; oversize ...

No 1 rod mill/ball mill circuit was operating very effi ciently when comparing the combined operating work indices for both mills with the rod mill and ball mill laboratory work indices. Note, in Figure. 1, that the rod mill product slope is less than 0.5 due to an extra amount of …Rod Mill–Ball Mill Circuit: Consider the set-up in Example 8.1 along with the following additional data: Grindability index for the ball mill = 12.0 kWh/t. Product size from the ball mill = 150 μm. Determine the size of the ball mill operated in closed circuit. Solution Step 1. The discharge from the rod mill is the feed to the ball mill.

Ball Mill Open Circuit Closed. Ball Mill Open Circuit Closed 201965our ball tube and rod mills are designed for open or closed circuit grinding under the most severe and exacting conditionsatterson offers a variety of steel or ceramic jar mills and mill jars ranging from 0 usg to 6usg for laboratory research and development use. Get Price"Ball Mill Crushing in Closed Circuit with Screens," by Davis, E. W., 1925, Bulletin of University of Minnesota, No. 10, Minnesota School of Mines Experiment Station This is the definitive work on the relationship between ball milling circuit productivity and the circulating load ratio. Don't let the words "crushing" or "screens ...

Specific Power Comparison Circuit Specific Power Consumption (kWh/t) Rod/Ball in open circuit 8.0 to 12.0 Rod and ball mill in closed circuit 6.0 to 9.0 Single stage closed circuit ball mill 5.5 to 8.5 Open Circuit rod mill 4.0 to 6.0 SAG 8.5 to 13.0 SAG/ Ball Circuit 8.0 to 12.0 Comparison of Other Criteria In the final selection of the most ...The grinding circuit was a classical rod mill/ball mill combination. The rod mill was converted to a primary ball mill in May 1997. The reasons for conversion were to use mill power more efficiently and eliminate feed interruptions during rod charging. The grinding circuit now has a primary ball mill in open circuit, and a secondary ball mill ...

Rod Mill Ball Mill Closed circuit crushing to 16 mm Open circuit 8' dia. rod mill to 1 mm Closed circuit 8' dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL ...Ball mill grinding circuit . simulation for a closed loop ball mill grinding circuit and grinding circuit improvements at evolution wet, open circuit rod milling to 1mm. get price. ball mill operation in ppt. a 15 mio ta cement plant is having a closed circuit ball mill for cement grinding the mill has been operating with satisfactory.

The rod mill is operated in open circuit but the ball mill is operated in closed circuit with the cyclone classifiers which serve to classify the mill discharge material, returning the oversize to the ball mill.As a professional ball mill machine manufacturer and supplier, we can provide types of ball mill according to customer's requirements. According to production mode: dry ball mill (without adding water) and wet ball mill. According to the process used: dryer mill, superfine ball mill, open-circuit mill, closed-circuit grinding mill, etc.

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally the type of circuit open/closed ...Closed circuit and open circuit mill crusher mills, cone in our factory shop,there are ball mill, cement ball mill, coal ball mill, raw material ball mill, rod ball differnce between open circut and close of ball mill the ball mill can be operated in one of two ways, either with open or closed circuit conditions

Tubular Rod Mills ScienceDirect. Correction factor F 8 is not applicable as the circuit is a rodball mill circuit and the rod mill is fed from closed circuit crushing Step 3 Total power required for rod mill W × Q 320 × 200 640 kW Step 4 Preliminary selection of a commercially available rod mill . Further Details Ball Mill saVRee12%The solution studied was a Closed Grinding Circuit, which aims to control particle size by sieving the mill product at 590 μm, returning the oversize to grinding. This improves digestion efficiency, since smaller particles react faster and suffer less shortcircuits. This work describes the study and estimated gains, along with tests conducted ...

The circuit comprises a SAG mill, 12 m diameter by 6.1 m length (belly inside liners, the effective grinding volume), two pebble crushers, and two ball mills in parallel closed with cyclones. The SAG mill is fitted with a 20 MW gearless drive motor with bi-directional rotational capacity.Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 ...

[randpic]Ball Mills vs Rod MillsJul 03, 2017 Because of this, the rod mill can effectively reduce 1″ feed size to 10 mesh or finer in open circuit. The voids (or interstitial space) within a rod load are approximately half those in a ball mill grBall mills for fine grinding cement clinker and additives are widely used around the world. To improve the efficiency of a ball grinding the ball mills are transferred in closed circuit with air ...