However the principles should be generally relevant to most applications.Typical Circuit DescriptionFigure 1 illustrates the arrangement of the equipment associated with a rod-ball mill circuit.Ore is extracted from a fine ore storage bin (1) the capacity of which is large enough to allow .continuous mill operation independently of the mine and ...To evaluate ball mill circuit alternative design variables and operating conditions related to classification system efficiency. $199 5, 6, 8: 2.50: 19. Evaluation of Ball Mill Grinding To evaluate ball mill circuit alternative design variables and operating conditions related to ball mill grinding efficiency. $139 1, 2 …

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Ball Mill Design/Power Calculation. The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum ...Rod mills, how they function Mine Rod mills are very similar to ball mills, except they use long rods for grinding media The rods grind the ore by tumbling within the the mill, similar to the grinding balls in a ball mill To prevent the conditions leading to rod charge tangling, the length to diameter ratio is maintained at 14 to 16 Rod mills

For a SAG and ball mill circuit (flowsheet type SAB): Use the Bond/Barratt SAB models if you have Bond work index test results (requires ball mill work index, rod mill work index and impact crushing work index). [future SMC models, not available yet] Use the SAB SMC models if …Working Principle of Ball mill: As the mill rotates, steel balls work to grind the materials. The mill rotates approximately once every couple of seconds. The grinding system uses either 'open circuit' or 'closed circuit'. In an open circuit system, the feed rate of materials is …

Mill Ball Mill Closed circuit crushing to 16 mm Open circuit 8' dia rod mill to 1 mm Closed circuit 8' dia ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL WORK.Rod mills are very similar to ball mills except for the use of steel rods as grinding media. In the rod mill, steel rods grind the ore by rolling and rotating. The feeding of rod mill is 50 mm, and its output particle size is -4 to 35 mesh. Rod mill produced by Fote Application fields of rod mill Applications of rod mill

Laboratory Ball & Rod Mill Feeding Size: 8 mmFeed quantity 500-1500 mlFinal Fineness: 40 μm*For more information:Ball Mill Operation. Ball mills ride on steel tires or supported on both ends by trunnions. Girth gears bolted to the shell drive the mill through a pinion shaft from a prime mover drive. The prime movers are usually synchronized motors. During rotation, a portion of the charge is lifted along the inside perimeter.

Circuit 3: Rod Mill Open Circuit, Ball Mill Closed Circuit with Double Classification Circuit. Figure 8.2 shows a flow sheet where the rod mill is in open circuit and the ball mill is in closed circuit with a classifier. This is a normal set-up as the primary function of a rod mill is to provide a uniform sized feed to the ball mill.AG/SAG mills. It includes rod milling and ball mill grinding circuits. 62 none $3,993 Complete Training Program Covering (S)AG, Ball Mill and Rod Mill Grinding Operations (Modules 1-22) This program includes all training modules and covers AG/SAG, ball milling and rod milling. 64 none $4,252

CONTROL PANEL NEMA 101 230/460v at 3/60; 115-volt control circuit. Panel has a fused disconnect, overload protection, push button controls and process timer. Control panel is mounted on a fabricated frame to stand-alone by the machine.These corrections apply both for ball mill and rod mill grinding. Correction factors suggested by Rowland and Kjos that apply for ball mills are given below. (Corrections for rod mills are given in Chapter 8.) 1. Correction for dry grinding, as Bond's …

Ø From 1200 to 3200mmLenght from 1800 to 6000mmMany older operations have rod mills in combination with ball mills. Ball mills are a similar shape to that of the rod mills except that they are shorter with length to diameter ratios of 1 to 1.5. As the name implies, the grinding media in these mills are steel balls. The particles size of the feed usually does not exceed 2.5 cm.

Jan 01, 2016· The rod mill feeds a wet ball mill at a feed size of 10 mm (1000 μm) and produces a product with 80% passing a 150 μm screen The rod mill is in an open grinding circuit Determine: 1 the shaft power of the rod mill, 2 the size of the industrial mill Data: Laboratory Standard Bond Test: Rod Mill: Grindability index at 10 mesh ...BALL MILL. Westpro's Ball Mills ensure fine grinding of minerals and ore. Our Ball Mills are engineered to provide the most efficient solution for fine finishing. ADVANTAGES. Liners are less expensive than Rod Mill steel liners. Ideal for fine grinding applications. Easy grinding media handling. BM58 (5′ Dia. x 8′ Lg) Ball Mill fully ...

The rod mill was converted to a primary ball mill in May 1997. The reasons for conversion were to use mill power more efficiently and eliminate feed interruptions during rod charging. The grinding circuit now has a primary ball mill in open circuit, and a secondary ball mill in closed circuit with hydrocyclones.All aspects of crushing, ore conveying and screening operation and maintenance: Discuss any type of crushers: gyratory, jaw, cone, roll, HPGR, impact, hammer, etc. Crusher liner, lubrication, mantle, bowl, spider and all other components.Ore transportation on conveyor belts and through classification systems such as vibrating screens, grizzlies and feeders.

Rod Mill Circuit. Continuous Rod and Ball Mill Sepor. Sepors 16 x 32 continuous ball or rod mill is ideal for pilot plant studies of ore grinding and processing or just regular small scale grinding requirements you may have. The mill can be used in a closed circuit with a spiral classifier screen or cyclones or as a single pass grinding mill.The product size from a rod mill is much coarser. Hence a rod mill generally precedes a ball mill in a grinding circuit especially where a fine size product is required. Ball Mills: -The final stages of comminution are performed in tumbling mills using steel balls as the grinding medium and so designated "ball mills." Since balls have a greater ...

And Closed Circuit. Open circuit grinding consists of one or more grinding mills, either parallel or in series, that discharges a final ground product without classification equipment and no return of coarse discharge back to the mill. Some very simplistic examples of open circuit grinding are see below and are made of a Rod mill, Ball Mill or ...Location. Texas. Mar 8, 2010. #2. dalmatiangirl61: In the order you have listed; a ball mill can fine grind down to <400 mesh if needed, a rod mill will efficiently grind to 150/200 mesh range, and a roll mill can do a +/- 100 mesh. The ball and rod mills are similar in appearence, as a large rotating lined cylindrical tube filled with either ...

Combination Continuous/Batch Rod and Ball Mill | Sepor, Inc. Description: Sepor's 16 x 32 continuous ball or rod mill is ideal for pilot plant studies or small scale milling. The unique hinged 'torpedo tube' end plate on the discharge side allows the unit to be changed from continuous to batch mode within minutes.The simplest grinding circuit consists of a ball or rod mill in closed circuit with a classifier; the flow sheet is shown in Fig. 25 and the actual layout in Fig. 9. This single-stage circuit is chiefly employed for coarse grinding when a product finer than 65 mesh is not required, but it can be adapted for fine grinding by substituting a bowl ...

[randpic]Ball Mills vs Rod MillsJul 03, 2017 Because of this, the rod mill can effectively reduce 1″ feed size to 10 mesh or finer in open circuit. The voids (or interstitial space) within a rod load are approximately half those in a ball mill grWith more than 100 years of experience in ball mill technology, Outotec ball mills are designed for long life and minimum maintenance. They grind ores and other materials typically to 35 mesh or finer in a variety of applications, both in open or closed circuits.