The Bond Index for Ores a You wish to estimate the size of a grinding mill without making any actual grinding tests. Using the Bond Work Index Wi for each material as given in the Lecture Notes, calculate the approximate kWhr per short ton needed to grind the following average materials from 4 mesh 4699 μm to 200 mesh 74 μm: 1in the design of a grinding circuit. The Work Index is used when determining the size of the mill and grinding power required to produce the required ore throughput in a ball mill. 2. Procedure 2.1. Bond Ball Mill Grindability The sample was crushed to passing 6 mesh (3.35mm), from this a 700 cc volume was measured and weighed to be used ...

LM Vertical Mill integrates crushing, drying, grinding, classifying and conveying together, and it is specialized in processing non-metallic minerals, pulverized coal and slag. Its coverage area is reduced by 50% compared with ball mill, and the energy consumption is saved by 30%-40% similarly.The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm.

Our combined experience in ball mill design and process equipment development totals more than 60 years and allows us to put a unique spin on steel and lined mills . Know More. ... Bond ball mill work index value of approximately 13 kWh/t This phenomenon suggests that direct measurement of the macro and micro ore hardness is required to get .However, this requires a significant amount of ore samples, a lot of labor and the pilot plants. Fred Bond published an article in 1961, which, described the procedure for testing ores for a Bond Ball Index. This parameter is still one of the most demanded tools in the design, evaluation and optimization of ball grinding plants around the world.

Source 1: Table of materials reported by Fred Bond Source 2: Outokumpu, The science of comminution Source 3: Equipment and pipelines Source 4: Tenova Bateman mills (AG/SAG, Rod, Ball Mills) Source 5: Doering international Source 6: SME handbook of mineral processing, N.L Weiss Editor, NY 1985. Bond Work Index Tester• Bond Ball Mill Work Index average =17.0 kWh/t design = 19.6 kWh/t ... Sizing of the HPGR and manufacturing . ... feed very soft ore directly to Ball Mill circuit. This design feature would enable plant operation in the worst case scenario when oxide ore cannot be treated in the HPGR.

Bond Test WI's (kWh/t): Rod Mill: Ball Mill: 9.5 kWh/t.8 9 kWh/t . Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µA Bond Work index mill ball charge and closing screen product size distributions for grinding crystalline grains Int. J. Miner. Process., 165 ( 2017 ), pp. 8 - 14, 10.1016/j.minpro.2017.05.011

Comparison of UCS to Bond Work Indices. C for coarse rocks 75 50 mm a rod mill work index Wi RM for intermediate sized particles 25 3 mm and a ball mill work index Wi BM for small particles . 3 mm Ammtec 2000 Laboratory testwork is required to determine these Work Indices and each test requires carefully collected samples of rock that is representative of future millBall mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).

Bond Work Index an overview ScienceDirect Topics. Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5) Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral (Chapter 12) Take care to ...The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial comminution plants designing. Determining the Bond work index value is quite complicated, timeconsuming and requires trained operating personnel and therefore is subjected to errors.

The Bond Index conforming rod charge consists of: 6 rods of 1.25" diameter and 21" length. 2 rods of 1.75" diameter and 21" length. The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.Astm Ball Mill Work Index Standard. Astm ball mill work index standard Mobil Centaur XHP 460 Series This family of products is manufactured to the strictest quality standards for heavily loaded and water saturated applications in the steel and paper mill environmentsRoll this ball out until it reaches 32 mm (1 8 in) in diameter and repeat the procedure until the thread is crumbling and cannot ...

Bond's approach consists of determining the ore hardness characteristics, or Work Index (Wi) via standardized laboratory testwork. The full suite of Bond comminution tests provide the Ball Mill Work Index (BWi), the Rod Mill Work Index (RWi), the Crusher Work …Comminution tests (ball mill grindability) returned average Bond Work Index (BWI) values that categorize MET-1 as medium and MET-2 as moderately soft. More testwork will be undertaken to improve the 24- to 48-hour gold recoveries and optimize the leach residence time. Improvements are expected with these tests.

laos bond s work index ball mill - Know More. 10-12-2018 0183 32 Bond Work Index - an overview ScienceDirect Topics The ball mill work index laboratory test is conducted by grinding an ore sample prepared to 100 passing 336 mm 6 mesh to product size in the range of 45-150 181 m 325-100 mesh, thus determining the ball mill work index Wi B or BWiThe work index expresses the resistance of the material to grinding. It represents the kilowatt hours per tonne required to reduce the material from theoretically infinite feed size to 80 passing 100μm (Wills and Napierpercent -Munn, 2006). Bond devised several methods for predicting ball-mill and rod-mill energy requirements and

Alumina balls alumina grinding ball mill linings alumina . Alumina grinding ball of high alumina content is one ideal ball mill grinding media it can improve grinding efficiency and keep your product clean Alumina grinding ball is high density and ultra high fired It is ideal for both wet and dry milling Also high density mill linings alumina is available Bond S Work Index Ball Mill Manufactuering Design. Milling Equipment bonds work index ball mill manufactuering design and bonds A class of machinery and equipment that can be used to meet the production requirements of coarse grinding, fine grinding and super fine grinding in the field of industrial grinding.The finished product can be controlled freely from 0 to 3000 mesh.Bond's ...

This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge.. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory.In particular, the Bond work index (wi) is considered a critical parameter at an industrial scale, provided that power consumption in comminution operations accounts for up to 40% of operational costs. Despite this, the variability of wi when performing the ball mill Bond's standard test …