calculate torque of roller machine

Home calculate torque of roller machine

The starting torque of a rolling bearing is defined as the frictional moment that must be overcome by the bearing to start rotating, at an ambient temperature of 20 to 30 °C (70 to 85 °F). Therefore, only the sliding frictional moment and the frictional moment of seals, if applied, are taken into consideration. M start = M sl + M seal.Torque required to provide a certain level of tension to a web is total tension measured across the web times roll radius. This means the torque driving the unwind shaft must decrease at a linear ratio, relative to roll diameter, as an unwind roll decreases in size, through a machine run, to keep tension constant. Conversely, the torque driving the


AN SERV 002 Torque control with a servo motor AutomationDirect . speed signal from the encoder located on the roller which has also a load cell to indicate the K per calculations on the EXCEL spreadsheet not shown here for reason of space This is the maximum tension that the machine will deliver power of the servo drive for a couple of seconds to allow the saving of theThe roller rotates and the output gear of the reducer meshes with the gear of the lower roller to provide torque for rolling the plate. The disadvantage of this machine is that the end of the sheet needs to be pre-bent by means of other equipment. W11 Series Mechanical Three-Roller Asymmetrical Plate Bending Machine


12. Rolling, Torque, and Angular Momentum Rolling Motion: • A motion that is a combination of rotational and translational motion, e.g. a wheel rolling down the road. • Will only consider rolling with out slipping. For a disk or sphere rolling along a horizontal surface, the …Lead Screw Torque and Force Calculator. When designing machinery that uses lead screws, it's a common task to try and figure out the size of motor needed to drive a given force with a lead screw. This calculator will calculate torque given the lead screw parameters and the required force.


We have a rolling machine with 3 rollers; the bottom has two rollers with diameters of 168 mm and one top roller with a diameter of 219 mm. I want to calculate the required force to bend a 10 mm thick plate which is 2,500 mm wide. The rolling machine is connected to a 10 HP motor with a gear box and the rollers have an rpm of 8.Answer (1 of 3): Power(kW) = Torque(Nm) × Speed(rpm) / 9550 You will get Torque from this equation, Torque(Nm) = Weight(kg) × 9.81 (N/m2) × D(Dia. Of shaft)/2 From above equation, you can get minimum required dia. of shaft.


Now you can calculate the torque for this load at this speed assuming that you know efficiency of the motor. Our estimated 15% efficiency represents maximum efficiency of the motor which occurs only at a certain speed. Efficiency may be anywhere between zero and the maximum; in our example below 1000 rpm may not be the optimal speed so the for ...The Wheel Torque calculated in Step Five is the total wheel torque. This quantity does not change with the number of drive wheels. The sum of the individual drive motor torques (see . Motor Specifications) must be greater than or equal to the computed Wheel Torque. The Maximum Tractive Torque represents the maximum amount of torque that can be ...


Mechanics and Machine Design, Equations and Calculators, Design of Load Carrying Shaft With One Pulley & Supported by two Bearings, Flywheel Effect or Polar Moment of Inertia, Lifting Boom, Davits Application and Design Equations, Large and Small Diameter Lifting Pulley / Drums, Two Lifting Lifting Pulley's Mechanical Advantage, Multiple Pulley's Lifting Mechanical Advantage Mechanical ...CONVEYOR POWER CALCULATOR. Use this calculator to calculate the force, torque and power required from a conveyor to move a load at an angle. If your conveyor is horizontal enter an angle of 0. Enter your values for the Mass, Diameter, Beltspeed, Friction and Angle; select your units as required. COEFFICIENT OF FRICTION.


• Calculating Mechanical Power Requirements • Torque - Speed Curves • Numerical Calculation • Sample Calculation • Thermal Calculations Calculating Mechanical Power Requirements Physically, power is defined as the rate of doing work. For linear motion, power is the product of force multiplied by the distance per unit time.Extreme roller torques and forces at the roller cassettes often lead to defects of the sheet, fracture of the working and supporting rollers, and failure of the straightening machine. In the present work, an approximate method is proposed for calculation of the optimal cold-straightening parameters of the steel sheet in a multiroller machine.


Calculate the value for load torque, load inertia, speed, etc. at the motor drive shaft of the mechanism. Refer to page 3 for calculating the speed, load torque and load inertia for various mechanisms. ... Total Inertia of the Machine [oz-in2] Rotor Inertia of the Motor ...Then, when we calculate the Acceleration Torque in Torque Calculation we divide the total the total inertia by the gravity from. Gravity = 386 in/sec². oz-in² = Inertia based on weight; oz-in-sec² = inertia based on mass; Calculation for oz-in² to oz-in-sec². Torque. Torque is the tendency of a force to rotate an object about an axis.


To calculate load torque, multiply the force (F) by the distance away from the rotational axis, which is the radius of the pulley (r) . If the mass of the load (blue box) is 20 Newtons, and the radius of the pulley is 5 cm away, then the required torque for the application is 20 N x 0.05 m = 1 Nm. Typically, a safety factor is used so that the ...Over the roller, a fabric in a roll form is loaded. The fabric roll sits over this roller by means of gravity. The roller has to drive the fabric roll on its circumference & feed the fabric end to another machine. Problem: 1. What is the torque required to drive the roller at the shaft end. 2.


Answer: In the absence of mass of the shaft and with no friction, no torque is needed to rotate the shaft. If the mass of the shaft is negligible, then the important thing is the load. Is the shaft moving a stone crushing machine? Is it raising the train of a roller coaster? You should specify t...how to calculate cane mill torque ie knm load cell and variable speed pressure feed roller driv - ASSCT times some variable in the cane was resulting in low loads at the pressure feeders and high loads in the 0 The output must be a good measure of load on the top roll of the mill; 0 The signal Torque 209 kNm (shared by 2 motors) ...


The wheels of a toy car each have a mass of 0.100 kg, and radius 20.0 cm. If the angular acceleration of a wheel is 1.00 radians/s 2, what is the torque? Answer: The torque can be found using the torque formula, and the moment of inertia of a solid disc. The torque is: τ = Iα. τ = 0.0020 N∙m. The torque applied to one wheel is 0.0020 N∙m.The lower roller of the plate rolling machine is the driving roller, and the driving torque on the lower roller is used to overcome the deformation torque Tn1 and the friction torque Tn2. In the process of steel plate rolling, the deformation capabilities which stored in AB section of steel plate (see Fig 1a and Fig 2) is 2Mθ, the costed time ...


Gear Train : Gear Ratio, Torque and Speed Calculations. A Gear train consists of two or more gears in series. It is used to increase or decrease the speed or torque of the output shaft. The term Gear Ratio is used to calculate the speed and torque of output gear when torque is …4.2 Bending torque acting on the roller of plate bending machine. The bending torque M K acting on the roller can be determined according to the principle of equal function. The bending work AK produced by bending torque on the roller shall be equal to the work AP for plastic deformation of steel plate, i.e. A p = A k (shown in Fig. 3).


To determine the root mean square (continuous) torque, we first calculate the torque values required during each phase of the move profile. Torque required for constant velocity For a belt drive system, the motor torque required during constant velocity is simply the total axial force (F a ) on the belt multiplied by the radius (r 1 ) of the ...calculate torque of roller machine . Torque and power requirement for roller Physics Forums. Sep 14, 2014 Over the roller, a fabric in a roll form is loaded. The fabric roll sits over this roller by means of gravity. The roller has to drive the fabric roll on its circumference feed the fabric end to another machine.


MOTOR TORQUE. The following calculators compute the various torque aspects of motors. These equations are for estimation only, friction, windage, and other factors are not taken into consideration. Calculator-1. Known variables: Horse Power and Speed in RPM•Step F – Calculate 5% wall reduction* (.05 x E) •Step G – Calculate finished rolled ID (C+D+F) After the work sheet is finished, start setting up the torque control motor by test rolling the first of the five tubes. The first test roll must be done with the Airetrol or Electric tube rolling motor set for low torque to …


Figure H.5 shows a typical machine diagram using Torque/Taper Control. Also shown is an optional Speed follower for the Torque/Taper Control to follow line speed. Torque/Taper is a standard feature of The Blazer BDP400 Series and is offered as an option in the ADP100 and Trooper Series. APPLICABLE PRODUCTS. ADP100 SERIES DC DRIVESTorque and Newton's Second Law for Rotation Torque, also known as the moment of force, is the rotational analog of force. This word originates from the Latin word torquere meaning "to twist". In the same way that a force is necessary to change a particle or …