rod mills grinding versus ball

Home rod mills grinding versus ball

Rod mills are less common than ball mills for grinding minerals. The rods used in the mill, usually a high-carbon steel, can vary in both the length and the diameter. However, the smaller the rods, the larger is the total surface area and hence, the greater the grinding efficiency [5]Ball mill and rod mill are suitable for different materials. 1. Selection by material's hardness. Ball mill has a strong adaptation of material, and it is suitable for grinding hard materials, such as slag, iron ore, copper ore, etc. Rod mill is suitable for …


No 1 rod mill/ball mill circuit was operating very effi ciently when comparing the combined operating work indices for both mills with the rod mill and ball mill laboratory work indices. Note, in Figure. 1, that the rod mill product slope is less than 0.5 due to an extra amount of …Ball Mills. The ore from the crushing section is delivered to the fine ore bin placed at the head of the grinding section, from which it is fed, together with water, to one or more grinding units consisting of a ball mill or rod mill in circuit with a classifier. One such unit …


The finesse of the material milled by the ball mill is 0.074mm-0.4mm, only except for the two small ball mills that have a wider range of 0.075-0.89mm. However, the rod mill fine grinding fineness is about 0.833-0.147mm. In terms of the fineness …Rod mills are very similar to ball mills, except they use long rods for grinding media. The rods grind the ore by tumbling within the the mill, similar to the grinding balls in a ball mill. To prevent the conditions leading to rod charge tangling, the length to diameter ratio is maintained at 1.4 to 1.6.


The mill product can either be finished size ready for processing, or an intermediate size ready for final grinding in a rod mill, ball mill or pebble mill. AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a …different grinding media of ball mills, rod mills and SAG mills. Crushing ratio Comparison. The biggest feature of SAG mills is the large crushing ratio, which can crush and grind the materials to 0.074mm at one time, accounting for more than 20% to 40% of the total product.


Rod mill are used widely in plant and are compared by us. This text will analyze the two equipment in some aspect. The grinding theory. Though used different medium (steel ball and steel rod are contained in ball mill and rod mill), the working theory of ball mill and rod mill are similar.The rod mill usually uses 50-100mm diameter steel rod as grinding medium, while the ball mill uses steel ball as grinding medium. The length of steel rod is 25-50mm shorter than the cylinder, and it is usually made of high carbon steel with carbon content of …


Rod Mill Manufacturer. The Strommashina plant manufactures reliable rod mills designed for long-term fault-free operation. The rod mill is grinding equipment, it is a milling device used for coarse grinding (up to 500 to 1000 mm) of the concentrating raw material before the finish grinding in the ball mills.. The Strommashina plant manufactures a wide range of the rod mills of various designs ...Rod Mills are considered as either fine crushers or coarse grinding machines. They are capable of taking maximum size of 50mm and produce a product of 300µm. Its distinctive feature is that the length of the cylindrical shell is between the 1.5 and 2.5 times its diameter. Reduction ratio is in between the range of … Read more


As a ball mills supplier with 22 years of experience in the grinding industry, we can provide customers with types of ball mill, vertical mill, rod mill and AG/SAG mill for grinding in a variety of industries and materials. Contact. Email: info@ballmillssupplier; Tel: +86 372 5965 148;Grinding mill machine is an essential part of many industrial processes, there are mainly five types of mills to cover more than 90% materials size-reduction applications. Do you the difference between the ball mill, rod mills, SAG mill, tube mill, pebble mill? In the previous article, I made a comparison of ball mill and rod mill. Today, we ...


Rod Mills - your solution for grinding coarse materials. Available in multiple sizes. Designs extend to 15 feet x 22 feet (21 feet effective). Though mill length is limited by manufacturing constraints for the grinding rods, our Rod Mills are available in diameters from 5 feet up to 15 feet.A ball mill critical speed actually ball rod ag or sag is the speed at which the centrifugal forces equal gravitational forces at the mill shells inside surface and no balls will fall from its position onto the shell the imagery below helps explain what g,Rod Mills Grinding Versus Ball.


Grade and recovery of PGM in different HPGR-rod mill grinding environments . 2.2. Mechanical activation. Juhász and Opoczky (2003) divided the grinding kinetics of a dry batch ball mill into three different stages. In the initial stage of grinding (called Rittinger section), the size of the particles is decreased, ...Rod Mill Crusher Vs Ball Mill Crusher. Technical performance and application of ball mill and rod. unlike the ball mill the grinding medium in the rod mill is a steel rod so the working characteristics are significantly different from those of the ball mill since the steel balls are in point contact the steel rods are in line contact the rod mill often replaces the fine crushing crusher to ...


Ball mills Ball mill Fig 1 is same kind of mill as rod mill except that it is filled with balls instead of rods Because of balls have greater ratio of surface area than rods they are more suitable for fine grinding Balls are also lighter so the kinetic energy of a single dropping ball is smaller than a rod. Read More. Ball Mill Vs Rod MillThe rod mill usually uses 50-100mm diameter steel rod as grinding medium, while the ball mill uses steel ball as grinding medium. The length of steel rod is 25-50mm shorter than the cylinder, and it is usually made of high carbon steel with carbon content of 0.8% – 1%; the loading capacity of rod is about 35% – 45% of the effective volume ...


Grinding Solutions offers a range of Bond Work Index Testing from crushability and abrasion to ball and rod mills. For more information on the tests please see below: Bond Low Energy Impact Test. The Bond Low-Energy Impact test can be used to determine the Crusher Work index (CWi), also known as the Impact Work Index.Ball mill and rod mill solutions are available here at APT, providing an effective means for grinding and blending materials in preparation for mineral liberation, from rock to dust. APT specifies and designs the entire circuit around the mill, to ensure that the target product size is achieved. Ava


Rod Mill Power Vs Ball Mill. Ball mills.feb 12 2017 183 ball vs rod mill conversion the correct grinding mill depends so much upon the particular ore being treated and the product desired that a mill must have maximum flexibility in length type of grinding medium type of discharge and speed.how to choose ball mill and rod mill bailing machinery.Typically R = 8. Rod Mill Charge: Typically 45% of internal volume; 35% – 65% range. Bed porosity typically 40%. Height of bed measured in the same way as ball mills. Bulk density of rods = 6.25 tons/m3. In wet grinding, the solids concentration 1s typically 60% – 75% by mass. A rod in situ and a cutaway of a rod mill interior.


Optimization of mill performance by using online ball and pulp measurements by B. Clermont* and B. de Haas* Synopsis Ball mills are usually the largest consumers of energy within a mineral concentrator. Comminution is responsible for 50% of the total mineral processing cost. In today's global markets, expanding mining groups are tryingFigure 8.2 Media motion in the tumbling mill. 8.1 Grinding 8.1.1 Grinding action Industrial grinding machines used in the mineral processing industries are mostly of the tumbling mill type. These mills exist in a variety of types - rod, ball, pebble autogenous and semi-autogenous. The grinding action is induced by relative motion between the


3. Grinding medium of ball mill and rod mill. The rod mill usually adopts the steel bar with a diameter of 50-100mm as the grinding medium, while the ball mill often uses steel ball as the grinding medium. The difference on grinding medium is …The rod mill product is characterized by its narrow size distribution if it is compared with that of a ball mill operating under the same conditions in open circuit. This is partly due to the bridging action of the rods over the coarse particles avoiding the fine sizes (the grinding kinetics aspect), and partly due to the nature of material ...


HPGR wear vs conventional mills. Ball, SAG and rod mills all require their grinding media to be regularly replaced, unlike a HPGR. High Pressure Grinding Rolls have lower maintenance overheads than ball and rod mills, primarily because the grinding media in conventional mills needs to be replaced on a more regular basis.Comparison between Rod Mill and Ball Mill. Rod mill is a type of grinding mill whose grinding media is steel bar, while ball mill is steel ball. 1. Rod millare usually applied to grinding the w-sn ore and rare metal in the reselection or magneticore-dressing plant in …